Bergey 24 VDC B Spécifications

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BWC XL.1
24 VDC Battery Charging System
Owners Manual
Bergey Windpower Co.
2001 Priestley Ave.,
Norman, OK 73069 USA
Telephone: (405) 364-4212
Fax: (405) 364-2078
E-mail: sal[email protected]
Web: www.bergey.com
XL.1 Wind Turbine
PowerCenter Controller
Version 2.2
August 2003
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Résumé du contenu

Page 1 - Owners Manual

BWC XL.1 24 VDC Battery Charging System Owners Manual Bergey Windpower Co. 2001 Priestley Ave., Norma

Page 2 - OWNERS MANUAL

9 above and then calculate the required wattage. It is recommended that the dissipation rating be at least 10% higher than this figure: WATTAGE = A

Page 3

10 Figure 6, Tower Mounting for the XL.1 Tilt-up Type Towers: If you have a tilting tower, such as the BWC Tilt.Tower, the following procedure is

Page 4 - 5. SYSTEM OPERATION

11 tener torque on the tower mounting bolts. The recommended torque is 54 N.m (40 ft-lbs). PowerCablesNylonCableTiesTurbineMountingBoltsFigure 7, T

Page 5 - Figure 4, AutoFurl

12 Step 6: Place the tail boom on the rear of the turbine po-werhead and insert the 12 mm (1/2”) tail pivot pin from the top. If the parts are align

Page 6 - Optional

13 Step 9: Check the XL.1 wind turbine carefully to make sure that the installation is complete. We recom-mend the following checklist:  Blade fa

Page 7 - (Modes)

14 7. PowerCenter Installation A. Electrical System The general electrical configuration for BWC XL.1 and hybrid system installations is shown

Page 8

15 Figure 12, PowerCenter Mounting Dimensions390 mm15 3/8“15.375“128 mm5.0“337 mm13 1/4“13.25“Bottom ViewFront ViewEnclosure Dimensions267 mm10 1/2“

Page 9

16 Figure 13, PowerCenter with Cover Removed We recommend the following procedure for mak-ing the electrical connections. Please ensure that the wi

Page 10 - Warning

17 Before continuing with the install, click the mode selector button to stop the turbine, and prevent the dump load from being energized. Step 5:

Page 11

18 4. Remove the spinner. Check the torque on the blade nuts; the recommended value is 54 N.m (40 ft-lbs). Check the front bearing cover for seal

Page 12 - Tail Fin Fasteners

1 BWC XL.1 Wind Turbine 24V Battery Charging System OWNERS MANUAL Table of Contents 1. Overview ……………………... 1 2. Cautions and Warnings ……..

Page 13 - Fasteners

19 9. Trouble-Shooting Problems The following guide can be used to pinpoint the cause of operational problems with the BWC XL.1 wind turbine and th

Page 14

20 PROBLEM CAUSE(S) DIAGNOSIS REMEDY Rotor turns, but the system doesn’t charge the batteries. Blown Turbine fuse Check voltage across fuse with turb

Page 15 - 7. PowerCenter Installation

21 Disconnect turbine and check with diode meter. Should read ~ “1 V” in one direction and “OL” in the other direction. Replace rectifier. PROBLEM

Page 16 - C. Wiring

22 Appendices

Page 17

23 Appendix 1 Installation Planning The location and height of the tower for the BWC XL.1 wind system will be important factors in de-termining the

Page 18

24 wind systems have been installed and communi-ties are generally unfamiliar with them, you may face some obstacles in gaining permission to in-stal

Page 19 - PowerCenter Fuses

25 sites. In choosing the best one, the following fac-tors should be considered: 1. The proximity of the proposed site to dwellings. As noted b

Page 20 - DIAGNOSIS

26 good abrasion resistance. For ground runs we recommend THHN wire buried inside plastic con-duit rated for electrical service. A suitable water-t

Page 21

27 step in charging current rather than sev-eral smaller ones.  Setting high voltage regulation points too low so that the batteries don’t get full

Page 22

28 How to Avoid the 6 Most Common Mistakes when Installing an XL.1 1. DO NOT use the PowerCenter box lugs to connect wiring to the turbine. There

Page 23 - Appendices

2 Caution Hazards or unsafe practices that could cause product damage. Note Significant points of interest 3. Identification Each BWC XL.1-

Page 24 - Appendix 1

29 Appendix 2 XL.1 SPECIFICATIONS TURBINE:  ROTOR DIAMETER 2.5 M 8.2 FT  OVERALL LENGTH 2.1 M 6.9 FT  TURBINE WEI

Page 25 - C. Location

30 BASIC TOWER REQUIREMENTS For the BWC XL.1 Wind Turbine Customer supplied towers for the BWC XL.1 Wind Turbine should meet the fol-lowing minimu

Page 27

3 bearings allow the wind turbine to freely pivot around the top of the tower so that the rotor will face into the wind. The slip-ring assembly is t

Page 28

4 wind speed doubles from 5 m/s (11.2 mph) to 10 m/s (22.4 m/s), the energy in the wind increases by a factor of eight (23 = 2 x 2 x 2 = 8). One res

Page 29

5 optional Extra Load (or “dump load”). The Extra Load function diverts current from the battery to an air or water heater. If this measure is not

Page 30 - XL.1 SPECIFICATIONS

6 LED No. (from left side) Indicated Battery Vol-tage Range Approx-imate Bat-tery Re-serve L1 (red) Below 22 V Below 5% L2 (yellow) 22 – 23.5 V 5%

Page 31 - BASIC TOWER REQUIREMENTS

7 If the PowerCenter cannot stop or slow the turbine after 3 minutes, it will return to normal operation. During the following 5 minutes, the PowerC

Page 32

8 fool the PowerCenter if the battery bank is small and the wind gusts are strong. High charging cur-rent can raise the battery bank voltage too hig

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